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Elements and Performance Criteria

  1. Prepare to recover refrigerants, pressure and leak test, evacuate and charge split systems.
  2. Recover refrigerants, pressure and leak test, evacuate and charge split systems.
  3. Complete and report refrigerants recovery, pressure and leak test and evacuate and charge work

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Evidence shall show that knowledge has been acquired of safe working practices and recovering pressure and leak testing evacuating and charging refrigerants split systems

All knowledge and skills detailed in this unit should be contextualised to current industry practices and technologies

KSEJA Split system basic operating principles refrigerants and lubricants

Evidence shall show an understanding of refrigerants and lubricants used in split air conditioning and heat pump systems applying safe working practices and relevant Standards Codes and Regulations to an extent indicated

T The Residential Air Conditioning and Heat Pump Industry and Licensing Requirements

Brief overview and history of the Australian residential air conditioningheat pump industry

Typical applications and equipment

Overview of the State and federal agencies environment and heritage greenhouse office ARC OFT etc

State and federal licensing requirements

The ozone protection act

The ozone layer function ozone depleting substances

Overview of the Australia and New Zealand refrigerant handling code of practice Part Systems other than Selfcontained low charge systems

T Heat

Matter atoms molecules energy and its different forms

Heat energy definition unit of measurement

Enthalpy definition unit of measurement

Heat flow hot to cold

Heat transfer

methods conduction convection radiation

requirements

effects

T Temperature and Relative Humidity

Temperature

Scale types imperial metric absolute and their units of measurement

Conversion tofrom absolute values

Temperature differencechange td t unit of measurement

Relative humidity

T Sensible and Latent Heat

Definition of specific heat capacity latent heat and sensible heat including units of measurement

Types of latent heat

Heat calculations

T Pressure

Define

Scale types imperial metric absolute and their units of measurement

Vacuum scales Pascals microns

Conversion tofrom absolute values

The basic Gas Laws Boyles Charles and Daltons excl combined or general gas law

Pressure gauge types and applications pressure compound vacuum manometer magnehelic barometer

Hazards and related safe working practices dangerous system pressures

Care and maintenance ingress of oil and contaminants dirt avoiding needle bounce especially HP etc

Calibration atmospheric pressure send to a specialist etc

Appropriate and safe methods of use

Typical locations

T Refrigerant conditions

Saturation temperature

Saturated liquid saturated vapour

Superheated vapour

Subcooled liquid

Pressure temperature relationships

PT charts

Enthalpy

T The Vapour Compression Cycle

Major system components

High and low pressure sides

Basic system operation

T Thermometers and relative humidity devices

Thermometer types and applications digital stem dial maxmin noncontact data loggers

Relative Humidity measurement devices and applications dry bulbwet bulb sling digital

Hazards and related safe working practices working near rotating machinery fans pulleys belts etc

Care and maintenance bending stems overheating removing batteries after use uncoiling capillary

Calibration boiling water iced water send to a specialist etc

Appropriate and safe methods of use

Typical locations on a system

Fitting temperature and relative humidity instruments

T Leak Detectors

Detector types and applications electronic halide bubble ultra violet

Hazards and related safe working practices working around rotating machinery open flame ultra violet light etc

Care and maintenance delicate electronic equipment changing sensor tip filters changing gas cartridges etc

Calibration auto calibrating send to a specialist etc

Leak detection procedures

T Service Gauges

Manifold Gauges

Types dial gauges or electronic manifolds with additional vacuum and charging ports amp sight glasses

Typical uses for service gauges high amp low side pressure readings charging evacuating

Care and maintenance oil and contaminants dirt in hoses avoiding needle bounce changing hose seals

Calibration hoses open to atmosphere adjusting screw etc

Hose shutoff valves and adaptors access control valves kwik couplers etc

System Access Fittings

Types Schrader service valve post valve quick couplers etc

Typical applications for each

Hazards and related safe working practices oil or liquid spray keeping clean leaks etc

Care and maintenance gland nuts loosenedtightened seal caps fitted regulations on piercing valves

Using Service Gauges

Service gauge manifold hose fitting

Purging

Pressure readings

Service gauge manifold hose removal

Pressure to temperature conversion

T Properties of Split Heat Pump Refrigerants

Types R RC Ra R old units Hydrocarbons

Terms blend azeotrope zeotrope glide CFC HCFC HFC HC bubble point dew point critical point ODP GWP etc

Typical properties of the current refrigerants used in split systems boiling point glide composition components comparative latent heat performance etc

T Properties of Split Heat Pump Refrigerant Oils

Types mineral POE AB and their applications

Basic properties miscibility dielectric strength and viscosity

Typical issues regarding compatibility neoprene and POE POE and mineral etc

Safe handling MSDS POEs Mineral ABs Residual acids in used oil

T Procedures for Working with Refrigerants

Contaminants Noncondensables moisture carbon copper etc effects of contamination Acid motor burnout oil contamination seizing RMD blockage etc and methods of contamination prevention

Reclaimingrecovering refrigerants using recovery pumps

Recovery cylinders suitable types markings and precautions Code of Practice

Disposing of recovered refrigerants Code of Practice

Pressure testing systems suitable gases nitrogen test pressure etc

Purging pipework illegal in Australia

Evacuation of newly installed split systems vacuum pumps correct use drop testing

Charging refrigerant into a newly installed split system precharged charging cylinders electronic scales

Detecting refrigerant leaks electronic bubbles halide for R

Decommissioning a split system recovering refrigerant isolating in outdoor unit

The practice of retrofitting overview

Working with high pressure refrigerants RA and Hydrocarbons special precautions tools etc

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria Required Skills and Knowledge the Range Statement and the Assessment Guidelines for this Training Package

The Evidence Guide forms an integral part of this Unit It must be used in conjunction with all parts of this unit and performed in accordance with the Assessment Guidelines of this Training Package

Overview of Assessment

Longitudinal competency development approaches to assessment such as Profiling require data to be reliably gathered in a form that can be consistently interpreted over time This approach is best utilised in Apprenticeship programs and reduces assessment intervention It is the industrypreferred model for apprenticeships However where summative or final assessment is used it is to include the application of the competency in the normal work environment or at a minimum the application of the competency in a realistically simulated work environment In some circumstances assessment in part or full can occur outside the workplace However it must be in accordance with industry and regulatory policy

Methods chosen for a particular assessment will be influenced by various factors These include the extent of the assessment the most effective locations for the assessment activities to take place access to physical resources additional safety measures that may be required and the critical nature of the competencies being assessed

The critical safety nature of working with electricity electrical equipment gas or any other hazardous substancematerial carries risk in deeming a person competent Sources of evidence need to be rich in nature to minimise error in judgment

Activities associated with normal everyday work influence decisions about howhow much the data gathered will contribute to its richness Some skills are more critical to safety and operational requirements while the same skills may be more or less frequently practised These points are raised for the assessors to consider when choosing an assessment method and developing assessment instruments Sample assessment instruments are included for Assessors in the Assessment Guidelines of this Training Package

Critical aspects of evidence required to demonstrate competency in this unit

Before the critical aspects of evidence are considered all prerequisites must be met

Evidence for competence in this unit shall be considered holistically Each Element and associated performance criteria shall be demonstrated on at least two occasions in accordance with the Assessment Guidelines UEE Evidence shall also comprise

A representative body of work performance demonstrated within the timeframes typically expected of the discipline work function and industrial environment In particular this shall incorporate evidence that shows a candidate is able to

Implement Occupational Health and Safety workplace procedures and practices including the use of risk control measures as specified in the performance criteria and range statement

Apply sustainable energy principles and practices as specified in the performance criteria and range statement

Demonstrate an understanding of the essential knowledge and associated skills as described in this unit It may be required by some jurisdictions that RTOs provide a percentile graded result for the purpose of regulatory or licensing requirements

Demonstrate an appropriate level of skills enabling employment

Conduct work observing the relevant Anti Discrimination legislation regulations polices and workplace procedures

Demonstrated consistent performance across a representative range of contexts from the prescribed items below

Determine the basic operating conditions recover pressure and leak test evacuate and charge refrigerants split systems as described in and including

A

Selecting and using appropriate measuring devices materials and equipment correctly

B

Recording measurements

C

Using calculation methods accurately

D

Identifying the conditions of a refrigerant at various locations in the vapour compression system

E

Documenting operating conditions correctly

F

Removing and storing refrigerant correctly

G

Conducting pressure testing at the appropriate pressure level and without damaging components

H

Locating and rectifying leaks

I

Evacuating the system to the required standard and using appropriate vacuum measuring instruments

J

Charging the system with the appropriate refrigerant

K

Completing the necessary documentation

L

Dealing with unplanned events by drawing on essential knowledge and skills to provide appropriate solutions incorporated in the holistic assessment with the above listed items

Context of and specific resources for assessment

This unit should be assessed as it relates to normal work practice using procedures information and resources typical of a workplace This should include

OHS policy and work procedures and instructions

Suitable work environment facilities equipment and materials to undertake actual work as prescribed by this unit

These should be part of the formal learningassessment environment

Note

Where simulation is considered a suitable strategy for assessment conditions must be authentic and as far as possible reproduce and replicate the workplace and be consistent with the approved industry simulation policy

Evidence should show demonstrated competency in recovering pressure and leak testing evacuating and charging refrigerants split systems

Method of assessment

This unit shall be assessed by methods given in Volume Part Assessment Guidelines

Note Competent performance with inherent safe working practices is expected in the Industry to which this unit applies This requires assessment in a structured environment which is intended primarily for learningassessment and incorporates all necessary equipment and facilities for learners to develop and demonstrate the essential knowledge and skills described in this unit

Note:
Competent performance with inherent safe working practices is expected in the Industry to which this unit applies. This requires assessment in a structured environment which is intended primarily for learning/assessment and incorporates all necessary equipment and facilities for learners to develop and demonstrate the essential knowledge and skills described in this unit.

Concurrent assessment and relationship with other units

There are no concurrent assessment recommendations for this unit


Range Statement

8) This relates to the unit as a whole providing the range of contexts and conditions to which the performance criteria apply. It allows for different work environments and situations that will affect performance.

This unit must be demonstrated in relation to testing and charging split systems encompassing the following:

Determining operating conditions using measurement and basic calculation methods of vapour compression split systems whether used for refrigeration or air conditioning. These conditions include suction and discharge pressures, ambient, evaporator and condensing temperatures, evaporator, and condenser temperature difference.

Recovering refrigerant from an existing split system including split single head air conditioning and hot water heat pump systems

Pressure and leak testing a newly installed systems

Evacuating newly installed systems in preparation for charging with refrigerant

Charging newly installed systems with refrigerant

Generic terms used throughout this Vocational Standard shall be regarded as part of the Range Statement in which competency is demonstrated. The definition of these and other terms that apply are given in Volume 2, Part 2.1.